Kollmorgen VFS5 Series Spindle Drives

Kollmorgen VFS5-240-00-2031E

Overview

Spindle drive VFD with resolver/encoder feedback, meant for CNC applications where spindle orientation and speed regulation are important. It seems that it might be be a modified version of the BDS5 servo drive (the documentation would indicate they are very similar).

Wiring Diagram

• Page 10 shows the overall BDS5 to PSR module wiring diagram, with C1/C2/C3/C4/C6 pinouts
• Page 12 shows the C5 (RS-232/RS-485) connector wiring
• Page 13 shows the C2 (customer I/O) connector wiring
• Page 24 shows the C3 (resolver) connector wiring

Replacement Parts

Connectors

Name	Cable Connector	Crimps
C1	Molex 0039012100	Molex 0039000047
C2	Molex 0039012200
C3	Molex 0039012120
C4	Molex 0039012080
C6	Molex 0039012040

ROM Chip

AMD AM27C512 (unknown speed)

Some people online claim to have an AM27C256 (which is half the size) instead?

AMD AM27C512-70DC | DigiKey

Non-volatile SRAM Chip

Dallas DS1230Y-200IND+

Analog Devices DS1230Y-200+ | DigiKey

Maxim DS1230Y-200+ | Mouser

PAL Chips

There are two different TI TIBPAL16R4-25CN chips:

Texas Instruments TIBPAL16R4-25CN | DigiKey

IGBT

Powerex CM150TF-12H three-phase H-bridge module:

Powerex CM150TF-12H | DigiKey

Online, people claim to have versions with 3 different half-bridge modules:

Powerex CM200DY-12H

Powerex CM200DY-12H | DigiKey

Overtemperature Sensor

Airpax 67L090

Sensata-Airpax 67L090 | DigiKey

Bus Capacitors

• (unknown voltage rating, must be at least 350VDC though!)
• 410 microfarads
• ~2.02" OD
• ~2.16" tall (not including terminals)

Power Lug Screws

M5-0.8x12mm SEMS screws with captive washers, similar to these:

Stainless Steel Pan Head Screws with Spring Lock Washer, M5 x 0.80 mm Thread, 12mm Long | McMaster-Carr

The spade/ring terminals must be less than ~16.1mm wide to fit between the barriers of the terminal block.

Online Resources

BDS5 Manual Addendum and VFS5 Spindle Drive Manual EN | Kollmorgen (download page)

Kollmorgen BDS5 Manual Addendum VFS-5 Spindle Drive Manual Old Number M94114 New Number MB 5007H

Kollmorgen MB 5007H (alternate source)

MotionLink Plus Software for BDS5 and VFS5 | Kollmorgen

https://www.naic.edu/~phil/mbeam/motor/motcontrol.pdf

https://www.kollmorgen.com/sites/default/files/public_downloads/VectorStar_Installation-User-Manual_en-US_RevA_0.pdf

KOLLMORGEN BDS4/5 – CNC_Principle_Repair

Cincinnati Parts 1267721-140 (source for image)

https://hiscnc.com/wp-content/uploads/2018/02/Circuit-Diagram-of-VFS5.pdf