Difference between revisions of "Kollmorgen BDS4 Series Servo Drives"

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(added connector part numbers)
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* [https://www.kollmorgen.com/sites/default/files/public_downloads/bds4install.pdf#page=27 Page 27] (2-10 in the PDF) shows the "C2" resolver connector pinout
 
* [https://www.kollmorgen.com/sites/default/files/public_downloads/bds4install.pdf#page=27 Page 27] (2-10 in the PDF) shows the "C2" resolver connector pinout
 
* [https://www.kollmorgen.com/sites/default/files/public_downloads/bds4install.pdf#page=71 Page 71] (E-2 in the PDF) shows the "32" simulated encoder output option pinout.
 
* [https://www.kollmorgen.com/sites/default/files/public_downloads/bds4install.pdf#page=71 Page 71] (E-2 in the PDF) shows the "32" simulated encoder output option pinout.
* [https://www.kollmorgen.com/sites/default/files/public_downloads/bds4install.pdf#page=25 Page 25] (C-1 in the PDF) has the mating connector part numbers for making cables.
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* [https://www.kollmorgen.com/sites/default/files/public_downloads/bds4install.pdf#page=58 Page 58] (C-1 in the PDF) has the mating connector part numbers for making cables.
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== Dimensions ==
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* [https://www.kollmorgen.com/sites/default/files/public_downloads/bds4install.pdf#page=83 Page 83] (F-5 in the PDF) shows the PSR-4/5 12 & 20 amp dimensions
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* [https://www.kollmorgen.com/sites/default/files/public_downloads/bds4install.pdf#page=84 Page 84] (F-6 in the PDF) shows the PSR4/5X-50,75,90 amp dimensions
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* [https://www.kollmorgen.com/sites/default/files/public_downloads/bds4install.pdf#page=86 Page 86] (F-8 in the PDF) shows the BDS4-55 amp dimensions
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* [https://www.kollmorgen.com/sites/default/files/public_downloads/bds4install.pdf#page=88 Page 88] (F-10 in the PDF) shows the BDS4A-30 & 40 amp dimensions
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* [https://www.kollmorgen.com/sites/default/files/public_downloads/bds4install.pdf#page=162 Page 162] (F-84 in the PDF) shows the BDS4A-3 & 6 amp dimensions
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* [https://www.kollmorgen.com/sites/default/files/public_downloads/bds4install.pdf#page=163 Page 163] (F-85 in the PDF) shows the BDS4A-20 amp dimensions
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* [https://www.kollmorgen.com/sites/default/files/public_downloads/bds4install.pdf#page=164 Page 164] (F-86 in the PDF) shows the BDS4A-10 amp dimensions
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* [https://www.kollmorgen.com/sites/default/files/public_downloads/bds4install.pdf#page=165 Page 165] (F-87 in the PDF) shows the BDS4, BDS5, and PSR4/5 mounting hole patterns
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* [https://www.kollmorgen.com/sites/default/files/public_downloads/bds4install.pdf#page=166 Page 166] (F-88 in the PDF) shows the BDS4, BDS5, and PSR4/5 mounting hole patterns
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* [https://www.kollmorgen.com/sites/default/files/public_downloads/bds4install.pdf#page=168 Page 168] (F-90 in the PDF) shows the BDS4A, BDS5A, and PSR4/5A mounting hole patterns
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== Replacement Parts ==
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=== Simulated Encoder Connector ===
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8-pin housing:
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[[File:DigiKey_Part_WM23703-ND.jpg|64x64px]] [https://www.digikey.com/en/products/detail/molex/0039012085/930273 Molex 0039012085]
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[https://www.digikey.com/en/products/detail/molex/0039012080/61382 Molex 0039012080] (would probably work equally well)
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 +
Crimps:
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[[File:DigiKey_Part_WM2501-ND.jpg|64x64px]] [https://www.digikey.com/en/products/detail/molex/0039000039/61448 Molex 0039000039] (18-24 AWG, tin)
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[[File:DigiKey_Part_WM2503-ND.jpg|64x64px]] [https://www.digikey.com/en/products/detail/molex/0039000047/61454 Molex 0039000047] (22-28 AWG, tin)
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=== Power Lug Screws ===
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Seemingly #6-32x1/4" combo screws, similar to these:
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 +
[https://www.mcmaster.com/90604A144/ Pan Head Combination Phillips/Slotted Screws, 18-8 Stainless Steel, 6-32 Thread Size, 1/4" Long | McMaster-Carr]
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 +
The spade/ring terminals must be less than ~8.6mm wide to fit between the barriers of the terminal block.
  
 
== Online Resources ==
 
== Online Resources ==

Latest revision as of 06:41, 7 March 2023

Kollmorgen BDS4A-220J-001-404D21P

Overview

Analog servo drives made by Kollmorgen, they seem to use resolvers rather than encoders though they can be configured to output quadrature.

Specifications

Page 65 (D-5 in the PDF) shows the specifications.

Model Numbers

Page 51 (B-3 in the PDF) shows the "BDS4 Model Number Scheme".

Wiring Diagram

  • Page 25 (2-8 in the PDF) shows the "C1 - Input/Output" connector pinout
  • Page 27 (2-10 in the PDF) shows the "C2" resolver connector pinout
  • Page 71 (E-2 in the PDF) shows the "32" simulated encoder output option pinout.
  • Page 58 (C-1 in the PDF) has the mating connector part numbers for making cables.

Dimensions

  • Page 83 (F-5 in the PDF) shows the PSR-4/5 12 & 20 amp dimensions
  • Page 84 (F-6 in the PDF) shows the PSR4/5X-50,75,90 amp dimensions
  • Page 86 (F-8 in the PDF) shows the BDS4-55 amp dimensions
  • Page 88 (F-10 in the PDF) shows the BDS4A-30 & 40 amp dimensions
  • Page 162 (F-84 in the PDF) shows the BDS4A-3 & 6 amp dimensions
  • Page 163 (F-85 in the PDF) shows the BDS4A-20 amp dimensions
  • Page 164 (F-86 in the PDF) shows the BDS4A-10 amp dimensions
  • Page 165 (F-87 in the PDF) shows the BDS4, BDS5, and PSR4/5 mounting hole patterns
  • Page 166 (F-88 in the PDF) shows the BDS4, BDS5, and PSR4/5 mounting hole patterns
  • Page 168 (F-90 in the PDF) shows the BDS4A, BDS5A, and PSR4/5A mounting hole patterns

Replacement Parts

Simulated Encoder Connector

8-pin housing:

DigiKey Part WM23703-ND.jpg Molex 0039012085

Molex 0039012080 (would probably work equally well)

Crimps:

DigiKey Part WM2501-ND.jpg Molex 0039000039 (18-24 AWG, tin)

DigiKey Part WM2503-ND.jpg Molex 0039000047 (22-28 AWG, tin)

Power Lug Screws

Seemingly #6-32x1/4" combo screws, similar to these:

Pan Head Combination Phillips/Slotted Screws, 18-8 Stainless Steel, 6-32 Thread Size, 1/4" Long | McMaster-Carr

The spade/ring terminals must be less than ~8.6mm wide to fit between the barriers of the terminal block.

Online Resources

Kollmorgen BDS4 Series Installation and Setup Manual

Kollmorgen BDS4 Series Installation and Setup Manual (alternate link)

BDS4 Installation Manual | Kollmorgen