ExtraTech PoleStar HP4 Controller: Difference between revisions
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CNC motion controller with 4 integrated stepper drives that communicates with a VFD/LCD pendant, and a PC via Ethernet (or maybe also RS-232?). It was used by OEMs to provide controls on their machines. ExtraTech was bought by Multicam, who used their controllers, but supposedly the employees soon dispersed and Multicam doesn't have the ability to support repairing the controls anymore. | CNC motion controller with 4 integrated stepper drives that communicates with a VFD/LCD pendant, and a PC via Ethernet (or maybe also RS-232?). It was used by OEMs to provide controls on their machines. ExtraTech was bought by Multicam, who used their controllers, but supposedly the employees soon dispersed and Multicam doesn't have the ability to support repairing the controls anymore. | ||
== Wiring Diagram == | |||
=== Pendant === | |||
The KDM20-G pendant's male pin externally threaded circular connector pinout: | |||
{| class="wikitable" | |||
! DIN Pin | |||
! Wire Color | |||
! Function | |||
|- | |||
| 1 | |||
| brown | |||
| +24V | |||
|- | |||
| 2 | |||
| white | |||
| Tx | |||
|- | |||
| 3 | |||
| blue | |||
| GND | |||
|- | |||
| 4 | |||
| black | |||
| E-stop | |||
|- | |||
| 6 | |||
| red | |||
| Rx | |||
|} | |||
Female pin CPC plug to male pin DIN cable pinout: | |||
{| class="wikitable" | |||
! CPC Pin | |||
! DIN Pin | |||
! Function | |||
|- | |||
| 1 | |||
| 5 | |||
| | |||
|- | |||
| 2 | |||
| 2 | |||
| Tx? | |||
|- | |||
| 3 | |||
| 6 | |||
| Rx? | |||
|- | |||
| 5 | |||
| 3 | |||
| GND | |||
|- | |||
| 8 | |||
| 4 | |||
| E-stop | |||
|- | |||
| 9 | |||
| 1 | |||
| +24V | |||
|} | |||
Male pin CPC receptacle to female pin Molex plug cable pinout: | |||
{| class="wikitable" | |||
! CPC Pin | |||
! Molex Pin | |||
! Color | |||
! Function | |||
|- | |||
| 1 | |||
| 1 | |||
| black | |||
| | |||
|- | |||
| 2 | |||
| 2 | |||
| green | |||
| Tx? | |||
|- | |||
| 3 | |||
| 3 | |||
| yellow | |||
| Rx? | |||
|- | |||
| 4 | |||
| 4 | |||
| blue | |||
| | |||
|- | |||
| 5 | |||
| 5 | |||
| brown | |||
| GND | |||
|- | |||
| 6 | |||
| 6 | |||
| white | |||
| | |||
|- | |||
| 7 | |||
| 7 | |||
| red | |||
| | |||
|- | |||
| 8 | |||
| 8 | |||
| orange | |||
| E-stop | |||
|- | |||
| 9 | |||
| 9 | |||
| pink | |||
| +24V | |||
|} | |||
== Bill of Materials == | == Bill of Materials == | ||
{| class="wikitable" | |||
! Designator | |||
! Marking | |||
! DigiKey | |||
|- | |||
| PFET1-PFET4 | |||
| (International Rectifier) FR9024N | |||
| [https://www.digikey.com/en/products/detail/infineon-technologies/IRFR9024NTRLPBF/856772 Infineon IRFR9024NTRLPBF] | |||
|- | |||
| D1-D4,D17 | |||
| (Texas Instruments) UG 77A | |||
| [https://www.digikey.com/en/products/detail/vishay-general-semiconductor-diodes-division/US1G-E3-5AT/2149375 Vishay US1G-E3/5AT] | |||
|- | |||
| M1 | |||
| Microchip PIC16F877A-I/L | |||
| [https://www.digikey.com/en/products/detail/microchip-technology/PIC16F877A-I-L/446142 Microchip PIC16F877A-I/L] | |||
|- | |||
| U2 | |||
| (Texas Instruments) 7406 | |||
| [https://www.digikey.com/en/products/detail/texas-instruments/SN7406DR/276661 Texas Instruments SN7406DR] | |||
|- | |||
| U14 | |||
| AMD ELAN SC520-133AD | |||
| | |||
|- | |||
| U24 | |||
| (National Semiconductor) LM2940CS-15 | |||
| [https://www.digikey.com/en/products/detail/diodes-incorporated/AS7815ADTR-G1/5305900 Diodes Incorporated AS7815ADTR-G1] | |||
|- | |||
| U100 | |||
| (Intel) 28F320C3TD90 | |||
| [https://www.digikey.com/en/products/detail/rochester-electronics-llc/RC28F320C3TD90/12130641 Altera RC28F320C3TD90] | |||
|} | |||
https://en.wikipedia.org/wiki/File:AMD_Elan_SC520-133AC.jpg | https://en.wikipedia.org/wiki/File:AMD_Elan_SC520-133AC.jpg | ||