ExtraTech PoleStar HP4 Controller: Difference between revisions

← Older edit

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 CNC motion controller with 4 integrated stepper drives that communicates with a VFD/LCD pendant, and a PC via Ethernet (or maybe also RS-232?). It was used by OEMs to provide controls on their machines. ExtraTech was bought by Multicam, who used their controllers, but supposedly the employees soon dispersed and Multicam doesn't have the ability to support repairing the controls anymore.
+== Wiring Diagram ==
+=== Pendant ===
+The KDM20-G pendant's male pin externally threaded circular connector pinout:
+{| class="wikitable"
+! DIN Pin
+! Wire Color
+! Function
+|-
+| 1
+| brown
+| +24V
+|-
+| 2
+| white
+| Tx
+|-
+| 3
+| blue
+| GND
+|-
+| 4
+| black
+| E-stop
+|-
+| 6
+| red
+| Rx
+|}
+Female pin CPC plug to male pin DIN cable pinout:
+{| class="wikitable"
+! CPC Pin
+! DIN Pin
+! Function
+|-
+| 1
+| 5
+|
+|-
+| 2
+| 2
+| Tx?
+|-
+| 3
+| 6
+| Rx?
+|-
+| 5
+| 3
+| GND
+|-
+| 8
+| 4
+| E-stop
+|-
+| 9
+| 1
+| +24V
+|}
+Male pin CPC receptacle to female pin Molex plug cable pinout:
+{| class="wikitable"
+! CPC Pin
+! Molex Pin
+! Color
+! Function
+|-
+| 1
+| 1
+| black
+|
+|-
+| 2
+| 2
+| green
+| Tx?
+|-
+| 3
+| 3
+| yellow
+| Rx?
+|-
+| 4
+| 4
+| blue
+|
+|-
+| 5
+| 5
+| brown
+| GND
+|-
+| 6
+| 6
+| white
+|
+|-
+| 7
+| 7
+| red
+|
+|-
+| 8
+| 8
+| orange
+| E-stop
+|-
+| 9
+| 9
+| pink
+| +24V
+|}
 == Bill of Materials ==
+{| class="wikitable"
+! Designator
+! Marking
+! DigiKey
+|-
+| PFET1-PFET4
+| (International Rectifier) FR9024N
+| [https://www.digikey.com/en/products/detail/infineon-technologies/IRFR9024NTRLPBF/856772 Infineon IRFR9024NTRLPBF]
+|-
+| D1-D4,D17
+| (Texas Instruments) UG 77A
+| [https://www.digikey.com/en/products/detail/vishay-general-semiconductor-diodes-division/US1G-E3-5AT/2149375 Vishay US1G-E3/5AT]
+|-
+| M1
+| Microchip PIC16F877A-I/L
+| [https://www.digikey.com/en/products/detail/microchip-technology/PIC16F877A-I-L/446142 Microchip PIC16F877A-I/L]
+|-
+| U2
+| (Texas Instruments) 7406
+| [https://www.digikey.com/en/products/detail/texas-instruments/SN7406DR/276661 Texas Instruments SN7406DR]
+|-
+| U14
+| AMD ELAN SC520-133AD
+|
+|-
+| U24
+| (National Semiconductor) LM2940CS-15
+| [https://www.digikey.com/en/products/detail/diodes-incorporated/AS7815ADTR-G1/5305900 Diodes Incorporated AS7815ADTR-G1]
+|-
+| U100
+| (Intel) 28F320C3TD90
+| [https://www.digikey.com/en/products/detail/rochester-electronics-llc/RC28F320C3TD90/12130641 Altera RC28F320C3TD90]
+|}
 https://en.wikipedia.org/wiki/File:AMD_Elan_SC520-133AC.jpg
@@ Line 12: / Line 164: @@
 https://www.digikey.com/en/products/detail/intel/EP1C12F324C8N/763639
+[https://www.digikey.com/en/products/detail/same-sky/TS14-1212-43-BK-160-SCR-D/16562768 CUI TS14-1212-43-BK-160-SCR-D] (reset button)
 == Replacement Parts ==
@@ Line 67: / Line 221: @@
 * 4x M4-0.7x12mm Button Head Socket Cap Screws for the "L2" CPC connector
 * 8x M4-0.7x12mm Button Head Socket Cap Screws for fastening the side panels to the main chassis
+=== Rectifier ===
+[https://www.digikey.com/en/products/detail/onsemi/GBPC3502/1057390 onsemi GBPC3502]
+=== Fans ===
+<pre>NMB-MAT
+G05A73-1AZ
+MODEL FBA09A24H
+DC24V 0.17A
+Minebea-Matsushita
+Motor Corporation
+Made in China</pre>
+[https://www.digikey.com/en/products/detail/nmb-technologies-corporation/FBA09A24H1AZ/143481 NMB FBA09A24H1AZ]
+Connected to a custom "HPEM" PCB that runs off +80VDC and provides regulated +24VDC power to the rest of the system.
 == Online Resources ==
@@ Line 93: / Line 265: @@
 [https://www.docdroid.net/MMtOgbc/controller-reference-pdf Controller_Reference.pdf | DocDroid]
+[https://dallasmakerspace.org/w/images/b/bf/MultiCAM-GCodes_and_MCodes_with_Software_Ports.pdf MultiCAM-GCodes_and_MCodes_with_Software_Ports.pdf]
+[https://www.brightonk12.com/cms/lib/MI02209968/Centricity/Domain/517/Multi_Cam%20Complete%20M%20and%20G%20Code%20list.pdf Multi_Cam Complete M and G Code list.pdf]
+[https://cam.autodesk.com/posts/view.php?name=multicam Sample for MultiCam ISO]