ExtraTech PoleStar HP4 Controller - Revision history

Fdarling: added more to BoM

2025-03-09T06:49:26Z

added more to BoM

← Older revision		Revision as of 06:49, 9 March 2025
Line 143:		Line 143:
	\| (Texas Instruments) 7406		\| (Texas Instruments) 7406
	\| [https://www.digikey.com/en/products/detail/texas-instruments/SN7406DR/276661 Texas Instruments SN7406DR]		\| [https://www.digikey.com/en/products/detail/texas-instruments/SN7406DR/276661 Texas Instruments SN7406DR]
			\|-
			\| U14
			\| AMD ELAN SC520-133AD
			\|
	\|-		\|-
	\| U24		\| U24
	\| (National Semiconductor) LM2940CS-15		\| (National Semiconductor) LM2940CS-15
	\| [https://www.digikey.com/en/products/detail/diodes-incorporated/AS7815ADTR-G1/5305900 Diodes Incorporated AS7815ADTR-G1]		\| [https://www.digikey.com/en/products/detail/diodes-incorporated/AS7815ADTR-G1/5305900 Diodes Incorporated AS7815ADTR-G1]
			\|-
			\| U100
			\| (Intel) 28F320C3TD90
			\| [https://www.digikey.com/en/products/detail/rochester-electronics-llc/RC28F320C3TD90/12130641 Altera RC28F320C3TD90]
	\|}		\|}

Fdarling: added Microchip PIC link

2025-02-26T13:53:57Z

added Microchip PIC link

← Older revision		Revision as of 13:53, 26 February 2025
Line 135:		Line 135:
	\| (Texas Instruments) UG 77A		\| (Texas Instruments) UG 77A
	\| [https://www.digikey.com/en/products/detail/vishay-general-semiconductor-diodes-division/US1G-E3-5AT/2149375 Vishay US1G-E3/5AT]		\| [https://www.digikey.com/en/products/detail/vishay-general-semiconductor-diodes-division/US1G-E3-5AT/2149375 Vishay US1G-E3/5AT]
			\|-
			\| M1
			\| Microchip PIC16F877A-I/L
			\| [https://www.digikey.com/en/products/detail/microchip-technology/PIC16F877A-I-L/446142 Microchip PIC16F877A-I/L]
	\|-		\|-
	\| U2		\| U2

Fdarling: added partial Bill of Materials table

2025-02-17T08:08:10Z

added partial Bill of Materials table

← Older revision		Revision as of 08:08, 17 February 2025
Line 122:		Line 122:

	== Bill of Materials ==		== Bill of Materials ==

			{\| class="wikitable"
			! Designator
			! Marking
			! DigiKey
			\|-
			\| PFET1-PFET4
			\| (International Rectifier) FR9024N
			\| [https://www.digikey.com/en/products/detail/infineon-technologies/IRFR9024NTRLPBF/856772 Infineon IRFR9024NTRLPBF]
			\|-
			\| D1-D4,D17
			\| (Texas Instruments) UG 77A
			\| [https://www.digikey.com/en/products/detail/vishay-general-semiconductor-diodes-division/US1G-E3-5AT/2149375 Vishay US1G-E3/5AT]
			\|-
			\| U2
			\| (Texas Instruments) 7406
			\| [https://www.digikey.com/en/products/detail/texas-instruments/SN7406DR/276661 Texas Instruments SN7406DR]
			\|-
			\| U24
			\| (National Semiconductor) LM2940CS-15
			\| [https://www.digikey.com/en/products/detail/diodes-incorporated/AS7815ADTR-G1/5305900 Diodes Incorporated AS7815ADTR-G1]
			\|}

	https://en.wikipedia.org/wiki/File:AMD_Elan_SC520-133AC.jpg		https://en.wikipedia.org/wiki/File:AMD_Elan_SC520-133AC.jpg

Fdarling: added pendant cable pinout

2025-02-05T08:25:56Z

added pendant cable pinout

← Older revision		Revision as of 08:25, 5 February 2025
Line 2:		Line 2:

	CNC motion controller with 4 integrated stepper drives that communicates with a VFD/LCD pendant, and a PC via Ethernet (or maybe also RS-232?). It was used by OEMs to provide controls on their machines. ExtraTech was bought by Multicam, who used their controllers, but supposedly the employees soon dispersed and Multicam doesn't have the ability to support repairing the controls anymore.		CNC motion controller with 4 integrated stepper drives that communicates with a VFD/LCD pendant, and a PC via Ethernet (or maybe also RS-232?). It was used by OEMs to provide controls on their machines. ExtraTech was bought by Multicam, who used their controllers, but supposedly the employees soon dispersed and Multicam doesn't have the ability to support repairing the controls anymore.

			== Wiring Diagram ==

			=== Pendant ===

			The KDM20-G pendant's male pin externally threaded circular connector pinout:

			{\| class="wikitable"
			! DIN Pin
			! Wire Color
			! Function
			\|-
			\| 1
			\| brown
			\| +24V
			\|-
			\| 2
			\| white
			\| Tx
			\|-
			\| 3
			\| blue
			\| GND
			\|-
			\| 4
			\| black
			\| E-stop
			\|-
			\| 6
			\| red
			\| Rx
			\|}

			Female pin CPC plug to male pin DIN cable pinout:

			{\| class="wikitable"
			! CPC Pin
			! DIN Pin
			! Function
			\|-
			\| 1
			\| 5
			\|
			\|-
			\| 2
			\| 2
			\| Tx?
			\|-
			\| 3
			\| 6
			\| Rx?
			\|-
			\| 5
			\| 3
			\| GND
			\|-
			\| 8
			\| 4
			\| E-stop
			\|-
			\| 9
			\| 1
			\| +24V
			\|}

			Male pin CPC receptacle to female pin Molex plug cable pinout:

			{\| class="wikitable"
			! CPC Pin
			! Molex Pin
			! Color
			! Function
			\|-
			\| 1
			\| 1
			\| black
			\|
			\|-
			\| 2
			\| 2
			\| green
			\| Tx?
			\|-
			\| 3
			\| 3
			\| yellow
			\| Rx?
			\|-
			\| 4
			\| 4
			\| blue
			\|
			\|-
			\| 5
			\| 5
			\| brown
			\| GND
			\|-
			\| 6
			\| 6
			\| white
			\|
			\|-
			\| 7
			\| 7
			\| red
			\|
			\|-
			\| 8
			\| 8
			\| orange
			\| E-stop
			\|-
			\| 9
			\| 9
			\| pink
			\| +24V
			\|}

	== Bill of Materials ==		== Bill of Materials ==

Fdarling: added reset button part number

2024-09-12T06:38:51Z

added reset button part number

← Older revision		Revision as of 06:38, 12 September 2024
Line 12:		Line 12:

	https://www.digikey.com/en/products/detail/intel/EP1C12F324C8N/763639		https://www.digikey.com/en/products/detail/intel/EP1C12F324C8N/763639

			[https://www.digikey.com/en/products/detail/same-sky/TS14-1212-43-BK-160-SCR-D/16562768 CUI TS14-1212-43-BK-160-SCR-D] (reset button)

	== Replacement Parts ==		== Replacement Parts ==

Fdarling: added G/M code reference manual links

2024-03-23T01:54:10Z

added G/M code reference manual links

← Older revision		Revision as of 01:54, 23 March 2024
Line 111:		Line 111:

	[https://www.docdroid.net/MMtOgbc/controller-reference-pdf Controller_Reference.pdf \| DocDroid]		[https://www.docdroid.net/MMtOgbc/controller-reference-pdf Controller_Reference.pdf \| DocDroid]

			[https://dallasmakerspace.org/w/images/b/bf/MultiCAM-GCodes_and_MCodes_with_Software_Ports.pdf MultiCAM-GCodes_and_MCodes_with_Software_Ports.pdf]

			[https://www.brightonk12.com/cms/lib/MI02209968/Centricity/Domain/517/Multi_Cam%20Complete%20M%20and%20G%20Code%20list.pdf Multi_Cam Complete M and G Code list.pdf]

			[https://cam.autodesk.com/posts/view.php?name=multicam Sample for MultiCam ISO]

Fdarling: added rectifier and fan information

2024-03-09T17:52:37Z

added rectifier and fan information

@@ Line 67: / Line 67: @@
 * 4x M4-0.7x12mm Button Head Socket Cap Screws for the "L2" CPC connector
 * 8x M4-0.7x12mm Button Head Socket Cap Screws for fastening the side panels to the main chassis
 == Online Resources ==

Fdarling: added connector and fastener information

2024-03-09T17:44:02Z

added connector and fastener information

← Older revision		Revision as of 17:44, 9 March 2024
Line 12:		Line 12:

	https://www.digikey.com/en/products/detail/intel/EP1C12F324C8N/763639		https://www.digikey.com/en/products/detail/intel/EP1C12F324C8N/763639

			== Replacement Parts ==

			=== Connectors ===

			{\| class="wikitable"
			! Name
			! Part
			\|-
			\| E1,EK1
			\| [https://www.digikey.com/en/products/detail/te-connectivity-amp-connectors/206705-1/15598 TE 206705-1]
			\|-
			\| Drive 5-6
			\| [https://www.digikey.com/en/products/detail/amphenol-cs-commercial-products/L17DAFRDA15S/4884549 Amphenol L17DAFRDA15S] (similar)
			\|-
			\| L1
			\| [https://www.digikey.com/en/products/detail/te-connectivity-amp-connectors/206306-1/19379 TE 206306-1]
			\|-
			\| L2
			\| [https://www.digikey.com/en/products/detail/te-connectivity-amp-connectors/206838-1/19349 TE 206838-1]
			\|-
			\| Motor 1-4
			\| [https://www.digikey.com/en/products/detail/te-connectivity-amp-connectors/211398-1/241426 TE 211398-1]
			\|}

			=== Fasteners ===

			{\| class="wikitable"
			! Quantity
			! Type
			\|-
			\| 2
			\| M3-0.5x5mm Button Head Socket Cap Screws
			\|-
			\| 19
			\| M4-0.7x6mm Socket Head Cap Screws
			\|-
			\| 16
			\| M4-0.7x12mm Button Head Socket Cap Screws
			\|-
			\| 20
			\| M4-0.7x12mm Flat Head Socket Cap Screws
			\|}

			* 10x M4-0.7x6mm Socket Head Cap Screws for fastening the main motherboard to the bottom of the chassis
			* 1x M4-0.7x6mm Socket Head Cap Screws for fastening the "HDSP" board to the bottom of the chassis (if present)
			* 8x M4-0.7x6mm Socket Head Cap Screws for fastening the stepper driver modules to the side of the chassis
			* 1x M4-0.7x15mm stud for rectifier to mount to bottom of chassis
			* 4x M2.5-0.45x6mm studs for internally mounting the "EK1" CPC connector to the side of the chassis
			* 2x M3-0.5x5mm Button Head Socket Cap Screws for "AUX 1" blank
			* 4x M4-0.7x12mm Button Head Socket Cap Screws for "E1" CPC connector (they protrude 8mm, could use 6mm long screws)
			* 16x M4-0.7x12mm Flat Head Socket Cap Screws for "Motor 1-4" CPC connectors
			* 4x M4-0.7x12mm Flat Head Socket Cap Screws for "L1" CPC connector
			* 4x M4-0.7x12mm Button Head Socket Cap Screws for the "L2" CPC connector
			* 8x M4-0.7x12mm Button Head Socket Cap Screws for fastening the side panels to the main chassis

	== Online Resources ==		== Online Resources ==

Fdarling: added partial bill of materials

2024-02-20T12:40:11Z

added partial bill of materials

← Older revision		Revision as of 12:40, 20 February 2024
Line 2:		Line 2:

	CNC motion controller with 4 integrated stepper drives that communicates with a VFD/LCD pendant, and a PC via Ethernet (or maybe also RS-232?). It was used by OEMs to provide controls on their machines. ExtraTech was bought by Multicam, who used their controllers, but supposedly the employees soon dispersed and Multicam doesn't have the ability to support repairing the controls anymore.		CNC motion controller with 4 integrated stepper drives that communicates with a VFD/LCD pendant, and a PC via Ethernet (or maybe also RS-232?). It was used by OEMs to provide controls on their machines. ExtraTech was bought by Multicam, who used their controllers, but supposedly the employees soon dispersed and Multicam doesn't have the ability to support repairing the controls anymore.

			== Bill of Materials ==

			https://en.wikipedia.org/wiki/File:AMD_Elan_SC520-133AC.jpg

			https://www.digipart.com/part/SC520-133AC

			https://cdn.embeddedts.com/resource-attachments/ElanSC520-datasheet.pdf

			https://www.digikey.com/en/products/detail/intel/EP1C12F324C8N/763639

	== Online Resources ==		== Online Resources ==

Fdarling: added more ExtraTech website links

2024-02-12T18:25:42Z

added more ExtraTech website links

← Older revision		Revision as of 18:25, 12 February 2024
Line 7:		Line 7:
	[https://web.archive.org/web/20080704165230/http://www.extratech.com/HP4/HP4flyer.html PoleStar HP4 Controller and Motor Drivers - ExtraTech] (Wayback Machine)		[https://web.archive.org/web/20080704165230/http://www.extratech.com/HP4/HP4flyer.html PoleStar HP4 Controller and Motor Drivers - ExtraTech] (Wayback Machine)

	[https://web.archive.org/web/20081006153139/http://www.extratech.com/keypad/skd80.html Hand-Held Serial Keypad - SKD80 - ExtraTech]		[https://web.archive.org/web/20081006153139/http://www.extratech.com/keypad/skd80.html Hand-Held Serial Keypad - SKD80 - ExtraTech] (Wayback Machine)

	[https://web.archive.org/web/20081030042954/http://www.extratech.com/controller.html Motion Controller ExtraTech Corporation Products]		[https://web.archive.org/web/20081030042954/http://www.extratech.com/controller.html Motion Controller ExtraTech Corporation Products] (Wayback Machine)

	[https://web.archive.org/web/20080513081216/http://www.extratech.com/software.html Software from ExtraTech Corporation]		[https://web.archive.org/web/20080513081216/http://www.extratech.com/software.html Software from ExtraTech Corporation] (Wayback Machine)

	[https://web.archive.org/web/20080704165254/http://www.extratech.com/suite3/mtools.html ExtraTech Software - Machine Tools Suite]		[https://web.archive.org/web/20080704165254/http://www.extratech.com/suite3/mtools.html ExtraTech Software - Machine Tools Suite] (Wayback Machine)

			[https://web.archive.org/web/20171113025316/https://www.extratech.com/motioncontrollers/ Motion Controllers — ExtraTech Systems] (newer Wayback Machine)

			[https://web.archive.org/web/20171113025329/https://www.extratech.com/motionperipherals/ Peripherals — ExtraTech Systems] (newer Wayback Machine)

	[https://www.autometrix.com/resources/utilities/ Utilities \| Autometrix]		[https://www.autometrix.com/resources/utilities/ Utilities \| Autometrix]